Waste Heat Recovery Boiler Manufacturer in India | Shiraz Group
Shiraz Group is a trusted name among the leading Waste Heat Recovery Boiler manufacturer, suppliers and exporters in India. We are specializing in cutting-edge waste heat recovery Boiler systems designed to improve energy efficiency and promote sustainability across various industries. Our high-performance boilers effectively capture and reuse thermal energy from industrial processes and combustion systems, reducing dependence on traditional energy sources and delivering substantial cost savings.
Discover the types, benefits, and wide-ranging applications of Waste Heat Recovery Boilers, and learn how they play a vital role in enhancing environmental efficiency and reducing carbon footprints.
What is Waste Heat Recovery Boilers and How Do They Work?
Waste Heat Recovery Boilers (WHRB) are an efficient solution for capturing and reusing heat that would otherwise be wasted. These advanced systems recycle excess heat generated during industrial processes, converting it into useful energy such as steam or hot water. By implementing WHRBs, industries can reduce energy consumption, lower operational costs, and contribute to more sustainable and eco-friendly operations.
Types of Waste Heat Recovery Boilers:
As one of the leading Waste Heat Recovery Boiler suppliers and exporters in India, we offer a wide range of WHRB types, including:
- Heat Recovery Steam Generators (HRSGs): Primarily used in power generation, HRSGs capture waste heat from turbines, engines, and industrial processes to generate steam for additional power generation. High-temperature materials such as stainless steel and cast iron enhance system efficiency and durability.
- Regenerative Heat Exchangers: Widely used in cement and steel production, regenerative heat exchangers transfer heat from hot exhaust gases to cooler incoming air or fluids. Their compact design and advanced technology make them suitable for small-scale applications as well.
- Thermoelectric Generators (TEGs): TEGs convert temperature differences directly into electrical energy through thermoelectric materials. Enhanced by nanomaterials, these systems are efficient and can be installed in confined spaces, providing flexible energy solutions.
- Vapor Compression Systems: These systems recover waste heat for cooling applications using a compressor and refrigerant cycle. Our latest models use eco-friendly refrigerants with low global warming potential, ensuring both efficiency and environmental sustainability.
Product Technical Specifications
For further clarification, we have provided a detailed technical sheet for our Waste Heat Recovery Boilers (WHRB), including the following specifications:
| Component | Application | Input Temp. Range (°C) | Output Temp. Range (°C) | Efficiency (%) | Typical Power Output (kW) | Primary Fuel Saving (%) | Maintenance Interval (hrs) |
|---|---|---|---|---|---|---|---|
| Heat Recovery Steam Generators (HRSG) | Industrial CHP, Turbines | 300 - 600 | 120 - 250 | 50 - 80 | 500 - 5,000 | 15 - 35 | 8,000 - 12,000 |
| Regenerative Heat Exchangers | Automotive, Aerospace | 150 - 400 | 90 - 200 | 70 - 90 | 20 - 200 | 5 - 15 | 4,000 - 6,000 |
| Thermoelectric Generators (TEG) | Automotive, Remote Sensors | 100 - 500 | 50 - 150 | 4 - 8 | 0.1 - 1.5 | 2 - 10 | 10,000 - 15,000 |
| Vapor Compression Systems | HVAC, Refrigeration | 100 - 300 | -10 - 30 | 30 - 50 | 1 - 15 | 5 - 15 | 2,000 - 4,000 |
Features and Benefits of WHRB
As one of the leading Waste Heat Recovery Boiler manufacturers, suppliers and exporters in India, we incorporate a wide range of advanced features into our boilers, including:
- Improved Thermal Conductivity: Our Waste Heat Recovery Systems (WHRS) are designed to minimize thermal loss, saving up to 90% of energy. Advanced technologies like Heat Recovery Steam Generators (HRSGs) ensure efficient heat transfer, making them essential for industrial applications.
- Smart Monitoring and Control: Featuring advanced sensors, our WHRS provides real-time data, boosting flexibility and responsiveness. Modern systems like Organic Rankine Cycles (ORCs) and Thermoelectric Generators (TEGs) enable easy remote control and optimization.
- High-Efficiency Heat Pipes with Nanofluids: Nanofluids improve thermal conductivity by 10-30% over traditional heat pipes, making them highly effective in electronics cooling, industrial processes, and power plants.
- Enhanced Compatibility with Renewable Energy Systems: Our WHRS seamlessly integrates with renewable energy sources such as biomass, solar thermal, and geothermal systems, helping to reduce emissions and promote environmental sustainability.
Applications of Waste Heat Recovery Boiler
As one of the best Waste Heat Recovery Boiler suppliers and exporters in India, we build all our systems with high-quality materials and design them for a wide range of industrial applications, including:
- Industrial Furnaces: Enhance energy efficiency in steel and glass production by recovering heat from high-temperature exhaust gases, reducing overall fuel consumption.
- Automotive Exhaust Systems: Lower fuel consumption in cars and trucks by converting vehicle exhaust heat into electrical power, improving vehicle efficiency.
- Gas Turbine Power Plants: Increase overall power output by utilizing exhaust heat to generate additional steam, enhancing electricity generation efficiency.
- Combined Heat and Power (CHP) Plants: Capture waste heat from power generation to provide heating or cooling for nearby facilities, improving energy use and reducing waste.
- Cement Kilns: Reduce fuel costs and minimize emissions by recycling waste heat from kiln gases to preheat raw materials, boosting energy efficiency in cement production.
- Petrochemical Refineries: Optimize energy consumption by harnessing residual heat from chemical processes to generate steam or electricity, as seen in systems like Shell.
- Data Centers: Recycle waste heat from servers to heat nearby buildings or drive absorption chillers for cooling, enhancing energy efficiency in data center operations.
- Food Processing: Lower energy demand and reduce operational costs by recovering heat from cooking, drying, or pasteurization processes, contributing to sustainable food production.
In conclusion, Shiraz Group stands out as a trusted name among waste heat recovery boiler manufacturers, suppliers and exporters in India. With a strong commitment to quality, innovation, and sustainability, we deliver efficient and reliable waste heat recovery solutions tailored to diverse industrial needs. Enhance your energy efficiency and lower operational costs with our cutting-edge systems. Get in touch with us today to discover how our expertise can benefit your business.