Superheater Coils Manufacturers in India – Shiraz Group
Shiraz Group is one of the leading superheater coils manufacturers, suppliers and exporters in India, known for delivering high-quality products to clients across the country and globally. As trusted superheater coils suppliers and exporters in India, we offer top-grade coils used to generate superheated or dry steam.
These coils are widely demanded in various industrial sectors because superheated steam has a higher temperature and lower density than regular steam, making it ideal for processes like drying, cleaning, and curing. Our superheater coils are designed with the latest technology, including smart control features, to ensure superior efficiency and performance in every application.
Types of Superheater Coils
We offer range of coil types designed to meet the diverse requirements of large industrial sectors. Below are some of the commonly used of super heater coil:
- Conventional Superheater Coil: Positioned within the furnace or exhaust gas path, these coils facilitate heat transfer by passing hot gases over them. The heat is then transferred to the circulating steam within the coils. Constructed from durable materials like stainless steel and cast iron, these coils ensure efficient heat transfer and maintain elevated temperatures.
- Radiant Superheater Coils: Designed for direct exposure to radiant heat from the fire and combustion zone, these coils directly heat the steam. Advanced technologies like Computational Fluid Dynamics (CFD) modeling optimize their placement and design for maximum heat transfer. These are commonly used in large-scale industrial applications.
- Hearth Superheater Coils: Integrated into the furnace hearth, these coils receive direct heat. AI integration provides real-time monitoring of the heating process and predictive maintenance capabilities, identifying potential issues before they arise and boosting overall performance.
- Turbine-Inlet Superheater Coils: Specifically designed for power generation, these coils heat steam to extremely high temperatures before it enters the turbine. Built-in supercritical and ultra-supercritical systems automatically regulate pressure for smooth and efficient operation.
Boiler Superheater Coils Specifications:
Here we have listed down a technical sheet that gives you a detailed description about our superheater coil:
| Specification | Conventional Superheater Coil | Radiant Superheater Coils | Hearth Superheater Coils | Turbine-Inlet Superheater Coils |
|---|---|---|---|---|
| Max Temperature (°C) | 400 - 550 | 500 - 650 | 600 - 700 | 600 - 760 |
| Pressure Rating (MPa) | 10 - 17 | 15 - 20 | 20 - 25 | 22 - 30 |
| Efficiency Improvement (%) | 2 - 5 | 4 - 7 | 5 - 10 | 6 - 12 |
| Lifespan (Years) | 10 - 15 | 8 - 12 | 10 - 20 | 12 - 15 |
| Materials Used | Inconel, Stainless Steel | Alloy Steel, Nickel Alloys | Refractory Alloys, Tungsten | Superalloys, Ceramics |
| Typical Applications | Coal, biomass, gas power plants | High-efficiency boilers, power plants | High-pressure steam boilers | Ultra-supercritical steam cycles |
| Technological Advancements | Nano-coatings, CFD optimization | AI control, real-time sensor integration | Refractory coatings, wear-resistant alloys | Hydrogen-compatible materials, supercritical pressure systems |
Key Features and Benefits of our Superheater Coils
As one of the leading superheater coils suppliers in India, we have integrated several advanced features into our coils to ensure maximum performance and reliability. These enhancements offer a range of benefits, such as:
- Higher Temperature Capability: These coils are built to withstand and capture high heat levels, ranging from 400°C to 760°C, without compromising performance. The use of robust materials like stainless steel and cast iron enhances durability and steam quality, contributing to improved thermal efficiency.
- Enhanced Heat Transfer Efficiency: Our superheater coils are treated with nano-coatings, providing protection against outdoor conditions and chemical exposure. Optimized through Computational Fluid Dynamics (CFD) modeling, these coils ensure rapid and efficient heat transfer without any performance degradation.
- AI and Predictive Maintenance: Equipped with cutting-edge sensors and software, these coils offer advanced monitoring capabilities. Real-time data from temperature, pressure, and vibration sensors allows for proactive maintenance, optimizing performance and preventing potential issues.
Applications of Superheater Coils
As one of the leading superheater coils suppliers and exporters in India, we design and manufacturing coils with advanced features that cater to a wide range of applications. Our superheater coils are trusted across various industries and are used for:
- Steam Power Plants: Enhance turbine efficiency and power output with our high-efficiency superheater coils.
- Industrial Boilers: Increase steam temperature for high-temperature processes and improve overall energy efficiency.
- Marine Boilers: Provide high-temperature steam to ship turbines for enhanced propulsion.
- Nuclear Power Plants: Maximize electricity generation efficiency with superheated steam generated by nuclear reactors.
- Chemical Processing: Deliver precise steam temperatures for specific reactions, ensuring optimal process control.
- Oil Refineries: Supply superheated steam for cracking processes in petroleum refining.
- Food Processing: Control high-temperature steam for effective sterilization and pasteurization.
- HVAC Systems: Provide high-temperature steam for heating large spaces in industrial buildings.
As leading Superheater Coils Manufacturers, suppliers, and exporters in India, we at Shiraz Group offer technologically advanced superheater coils designed to generate high-quality steam. This steam is widely used across various industrial sectors to enhance performance and efficiency. Our coils incorporate the latest innovations to ensure smooth and reliable operation. For more information, contact us today!